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Motorized Pullys Bulk Handling

bulk_motorized_pulleys-min

A Motorized Pulley is a compact, hermetically sealed, highly efficient conveyor drive unit that would be
unaffected by dust, water, oil, grease or other harmful substances. A Motorized Pulley that would be quick and simple to install and require virtually no maintenance.

The main features of our Motorized Pulleys, all made by Rulmeca, are:

  • Purpose-built design
  • Totally enclosed inside a steel shell
  • Safety
  • Low purchasing and installation cost
  • Low maintenance cost
  • Efficiency
  • Cleanliness
  • Thermal protection
  • Weight saving and distribution
  • Variable frequency converter
  • Fewer parts
  • Low noise

Products list

Motorized Pulley 138LS

Motorized Pulley diameter 138 mm – Length min. RL 300 mm and power between 0.10 and 1.0 kW.

Motorized Pulley 138LS, with machined helical gear box, performs an efficiency, in a compact diameter of 138 mm only. With a min RL of 300 mm and powers ranging from 0.10 to 0.75kW this size of motorized pulley is suitable for most duties requiring such a small diameter – e.g.:

  • Light agriculture and bulk solids handling conveyors
  • Mobile or portable conveyors
  • As a drive unit for brush cleaners etc.

Motorized pulley 138E has standard IP66/67 enclosure and is available in complete stainless steel execution
for wash down application.

For the choice of the Motorized Pulley it is very important to know or to calculate the belt tension T1+T2 (radial load). This MUST NOT OVERCOME the “max. radial load” allowed as shown in the catalogue.

Be careful to very high belt tensions when using thick, heavy and/or large belts.

If the type 138E cannot provide the necessary max. radial load T1+T2, you have to choose a Motorized Pulley with a bigger diameter.

Motorized Pulley 138LS

Motorized Pulley 165LS

Motorized Pulley diameter 165 mm – Length min. RL 400 mm and power between 0.11 and 2.2 kW.

Motorized Pulley 165LS, with machined helical gear box, performs an efficiency, in a compact diameter of 165 mm only. With a min RL of 400 mm and and powers ranging from 0.11kW to 1.5kW this size of motorized pulley is suitable for most duties requiring such a small diameter – e.g.:

  • Light agriculture and bulk solids handling conveyors
  • Mobile or portable conveyors
  • As a drive unit for brush cleaners etc.

Motorized pulley 165LS has standard IP66/67 enclosure and is available in complete stainless steel execution
for wash down application.

For the choice of the Motorized Pulley it is very important to know or to calculate the belt tension T1+T2 (radial load). This MUST NOT OVERCOME the “max. radial load” allowed as shown in the catalogue.

Be careful to very high belt tensions when using thick, heavy and/or large belts.

If the type 165E cannot provide the necessary max. radial load T1+T2, you have to choose a Motorized Pulley with a bigger diameter.

Motorized Pulley 165LS

Motorized Pulley 220M & 220H

Motorized Pulley diameter 220 mm – Length min. RL 400 mm and power between 0.37 and 5.5 kW. Meant for re-cycling (hand sorter conveyors), bunker discharge conveyors and where a combination of slow speed and high torque is required.

To match your requirements in diameter 216 mm, our product range offers two different loading performances for your BULK applications:

  • M for Medium-duty
  • H for Heavy-duty

You have a choice.
Therefore, it is important to notice the differences to choose the right type of pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.

Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.
If you do not find the belt tension needed in this diameter, you might have to choose a larger one.

M for Medium-duty
The internal parts of 220M are designed to match irregular working conditions in applications such as mobile crushing & screening, cement & concrete plants, mobile conveyors and open stone & gravel pits.
220M provide sufficient belt tension.

H for Heavy-duty
A reinforced 3-stage-gearbox provides 220H with the necessary strength needed for low speeds, high torque and the listed belt tension.
220H is popular in re-cycling (hand sorter conveyors), bunker discharge conveyors and where a combination of slow speed and high torque is required.

For the choice of the Motorized Pulley it is very important to know orto calculate the belt tension T1+T2 (radial load). This MUST NOT OVERCOME the “max. radial load” allowed.

Be careful to very high belt tensions when using thick, heavy and/or large belts.
It this type cannot provide the necessary max. radial load T1+T2, you have to choose a Motorized Pulley with a bigger diameter.

220-min

Motorized Pulley 320L; 320M & 320H

Motorized Pulley diameter 320 mm – Length min. RL 400 mm and power between 0.75 and 11.0 kW. Meant for applications with regular operating conditions like portable conveyors and cross-belt & take-away conveyors in mobile crushing & screening.

To match your requirements in diameter 320 mm, our product range offers three different loading performances for your BULK applications:

  • L for Light-duty
  • M for Medium-duty
  • H for Heavy-duty

You have a choice.
Therefore, it is important to notice the differences to choose the right type of Pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.
Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.
If you do not find the belt tension needed in this diameter, you might have to choose a larger one.

L for Light-duty
320L is meant for applications with regular and constant operating conditions. Max. allowable radial load has to be respected; therefore it is advisable to rubber lag these Pulleys to increase grip and to limit belt tension.

320L should NOT be used for e.g. feeder conveyors. (Motor/gearbox origin from 220M).

M for Medium-duty
The internal parts of 320M are designed for TOUGH and IRREGULAR working conditions – e.g. in crusher & screening applications, asphalt, cement and concrete plants etc.

H for Heavy-duty
Due to a solid 3-stage gearbox, Ø 50 mm shafts, matching bearings etc, 320H provides the necessary forces needed for low speeds combined with high power, and is designed to handle irregular loadings in BRUTAL conditions.

320M-min

Motorized Pulley 400M & 400H

Motorized Pulley diameter 400 mm – Length min. RL 550 mm and power between 2.2 and 15.0 kW. Meant for applications with regular and constant operating conditions like magnetic separators.

To match your requirements in diameter 400 mm, our product range offers three different loading
performances for your BULK applications:

  • M for Medium-duty
  • H for Heavy-duty

You have a choice

Therefore, it is important to notice the differences to choose the right type of pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.

Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.
If you do not find the belt tension needed in this diameter, you might have to choose a larger one.

M for Medium-duty

The internal parts of 400M are designed for tough, irregular and extreme working conditions. 400M are typically used in grain storage, cement, steel, fertilities and heavy mobile crushing & screening applications.

H for Heavy-duty

Due to a solid 3-stage gearbox, 400H provides the necessary forces needed for low speeds, combined with high power, and is designed to handle irregular loadings in BRUTAL conditions.

Motorized Pulley 500L; 500M & 500H

Motorized Pulley diameter 500 mm – Length min. RL 600 mm and power between 2.2 and 30.0 kW. Meant for applications where the belt requires a larger pulley diameter like grain storage, cement, steel, fertilizer and heavy mobile crushing & screening.

To match your requirements in diameter 500 mm, our product range offers three different loading performances for your BULK applications:

  • L for Light-duty
  • M for Medium-duty
  • H for Heavy-duty

You have a choice.

Therefore, it is important to notice the differences to choose the right type of pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.

Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.
If you do not find the belt tension needed in this diameter, you might have to choose a larger one.

L for Light-duty

500L is meant for similar applications as 400M except for the fact that the belt requires a larger pulley diameter. (Motor/gearbox origin from 400M).
500L are typically used in grain storage, cement, steel, fertilizer and heavy mobile crushing & screening applications.

As to outer dimensions, 500L cannot replace 500H (Former TM500/TM501).

M for Medium-duty

Using a solid and robust 3-stage gearbox, 500M provides the necessary torque & belt pull needed for low speeds combined with high power for irregular loadings. (Motor/gearbox origin from 400H).
As to outer dimensions, 500M cannot replace 500H (Former TM500/TM501).

H for Heavy-duty

The construction of 500H is the heaviest of this particular range with internal parts such as gearbox, Ø 65 mm shaft, matching bearings etc. are designed for tough, irregular, extreme and brutal working conditions.

500H-min

Motorized Pulley 630M & 630H

Motorized Pulley diameter 630 mm – Length min. RL 750 mm and power between 5.5 and 55.0 kW. Meant for heavy applications with tough, irregular, extreme and brutal working conditions.

To match your requirements in diameter 630 mm, our product range offers two different loading performances for your BULK applications:

  • 630M
  • 630H

You have a choice.

Therefore, it is important to notice the differences to choose the right type of pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.

Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.

If you do not find the belt tension needed in this diameter, you might have to choose a larger one.
Except for the fact that motor/gearbox of 630M originates from 500H, both types – 630M and 630H – are designed for HEAVY DUTY applications. They provide the necessary torque and belt pull.

Both pulleys are designed for tough, irregular, extreme and brutal working conditions.

630-min

Motorized Pulley 800M; 800H & 800HD

Motorized Pulley diameter 800 mm – Length min. RL 950 mm and power between 22.0 and 132.0 kW. Meant for heavy duty applications with toughest, irregular & most extreme and brutal working conditions.

To match your requirements in diameter 800 mm, our product range offers two different loading performances for your BULK applications:

  • 800M, 800H
  • 800HD

You have a choice.

Therefore, it is important to notice the differences to choose the right type of pulley for the right application based on estimated belt tension (radial load) = T1+T2. The actual radial load MUST be LESS than the max. allowable radial load shown in this catalogue.

Be aware of increased belt tensions using multi-ply thick heavy belts and/or larger belt widths.

Motor/gearbox of 800M has its origin from 630H.
However, 800H remains top of the range as to design, reinforcement and strength.

800M, H and 800HD are designed for HEAVY DUTY applications and they provide the necessary torque, belt pull and allowable belt tension in order to handle the toughest, irregular & most extreme and brutal working conditions.

800H-min

Motorized Pulley 1000H & 1000HD

Highly developed reliable and strong drive with an outstanding power range of 160 – 250 kW.
The RULMECA motorized pulley type 1000HD is a highly developed reliable and strong drive with an outstanding power range of 160 – 250 kW.
It is able to take a high radial load and robust in design.

Therefore it is especially developed for use in:

  • Mining conveyors,
  • Excavators,
  • Stackers,
  • Reclaimers,
  • Heavy loaded conveyors in gravel and sand.

The motorized pulley 1000HD is designed for tough, irregular, extreme and brutal working condition.
The compact design allows the design engineers to save material and cost when developing the conveyor.
A high protection rate connected with the standard labyrinth sealing system it can be used in all ambient conditions.

1000HD-min

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